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Series Production

For efficient high-volume series production, seamless coordination of all processes is crucial to ensuring high quality and precision. At the same time, companies must address increasing cost pressures and rising energy and material prices. Synerpy’s ERP solutions offer tailored answers to these challenges and enable highly efficient processes.

As a manufacturer of mass-produced goods, you can optimize your profitability by using an ERP system. An ERP system enables seamless information exchange across the entire process chain and maps all integrated business processes.

This encompasses the entire process, from the quotation phase through supply chain management and manufacturing to invoicing and service. This comprehensive integration provides maximum transparency and allows you to optimize your production and personnel resources. By using an ERP system, you can offer your customers the highest levels of quality, precision, and flexibility.

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AvERP in series production

AvERP offers a comprehensive solution for serial production that manages the complexity of operational processes. Serial production processes are often characterized by a multitude of variables, including material management, production planning, quality control, and order processing. AvERP seamlessly integrates these various aspects, enabling centralized control and monitoring.

Furthermore, the precise coordination of various resources, such as labor, machinery, and materials, can be effectively mapped in AvERP. By implementing AvERP, your company can ensure that all relevant departments have access to real-time data. This promotes better collaboration, minimizes delays, and improves the overall efficiency of the manufacturing process.

What does series production mean?

Series production occupies a position between individual production and mass production among the various production methods. The term itself hints at its defining characteristic: in series production, identical or very similar products are manufactured simultaneously or in immediate succession. After the production of one product is completed, the production line is retooled to handle the production of the next series.

The following example illustrates this: Car manufacturers typically produce in series. After a specific SUV model has completely rolled off the assembly line, the plant is retooled and production begins for another specific model. This is generally a similar product with only minor differences. The duration of this process usually depends on how long the product in question can be successfully sold on the market.

The license-free ERP system for small and medium-sized enterprises.

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Application areas of AvERP in series production

1. Precise planning

Precise planning plays a crucial role in series production. This is where AvERP comes in. It enables comprehensive planning and control of the entire supply chain. Subsequent steps, such as scheduling and order proposals, are automatically generated and integrated into the ERP system. A clear planning board graphically displays all orders and processes, allowing current capacities and operations to be grasped at a glance. This comprehensive overview of all relevant resources enables flexible responses to fluctuations in demand or bottlenecks. In this way, AvERP can significantly increase productivity in manufacturing through precisely coordinated processes.

2. Workshop control

The use of AvERP in series production promotes efficient shop floor management. The goal of efficient shop floor management is to make information about work processes, materials, capacities, and personnel available at the relevant points to support the shop floor in order processing. Both the production process chains and the activities of the employees in production are controlled via the status of the work processes.

3. Progress figures

The progress figures recorded by AvERP serve as control totals for both internal and customer-confirmed delivery quantities in delivery schedules. Quantity deviations are easily traceable, allowing for a streamlined and transparent supply chain.

4. Quality Management

AvERP enables seamless auditing of the value chain from raw material through processes to finished part, thus guaranteeing compliance with quality requirements according to manufacturer specifications – including the management of testing equipment.

5. Article version

AvERP's article versions describe the product lifecycle from drawing through prototypes and pilot production to series production. These versions control the bills of materials and the use of work plans in the planning and procurement process.

Advantages of AvERP in series production

AvERP offers several advantages in series production that can help make the production process more efficient and transparent, and to remain competitive in the long term.

1. Optimally manage procurement, resources and capacities

AvERP provides comprehensive support to serial manufacturers in the planning and operational control of their business processes. The seamless integration of Electronic Data Interchange (EDI) guarantees flexibility and speed. Powerful planning and analysis tools ensure process security and stability, for example, in the detailed planning of production, taking into account machines, workstations, and material availability. This makes production more efficient, reduces lead times, and conserves resources.

2. Full transparency and control

Sophisticated controlling tools, covering pre-calculation, ongoing costing, and post-calculation, all the way to product cost accounting, enable the early detection and effective countermeasures of cost deviations. AvERP's series and batch management also allows for seamless product traceability back to the material supplier.

3. Inventory Management

AvERP enables precise, real-time tracking of material stocks. This helps manufacturing companies avoid overstocking or shortages, reduce storage costs, and ensure that the necessary materials are always available.

4. Scheduling and supply chain management

By precisely tracking orders and production progress, AvERP supports scheduling and supply chain management. Companies can better plan delivery dates, anticipate delays, and better meet customer requirements.

5. Quality Management

By using AvERP, companies gain better control and monitoring of product quality. Through the integration of quality assurance processes, they can identify defects early and take measures to improve product quality.

6. Cost transparency

AvERP offers detailed cost tracking for every step of the production process. This enables accurate cost analysis and identification of potential savings.

7. Flexibility and adaptability

AvERP ist skalierbar und kann an die spezifischen Anforderungen der Serienfertigung angepasst werden. Dies ermöglicht eine Flexibilität, um sich den sich ändernden Geschäftsanforderungen zu beugen.

Conclusion – Inventory Management System for Automotive

In summary, the use of AvERP in series production offers numerous advantages. Targeted resource management, precise inventory and supply chain management, as well as cost transparency and quality management – ​​all these aspects contribute to greater efficiency in your series production, ultimately strengthening your company’s competitiveness.

Due to the multitude of possibilities that AvERP offers in series production, implementation can be quite demanding. At SYNERPY GmbH, our experts ensure that you always receive the best possible advice. Our support team is here to assist you with any questions or uncertainties. Don’t hesitate to contact us – we’re here for you.

Other industries of AvERP

Automotive

Service provider

Single-unit production

Electrical engineering

Foundry

Wholesale

Retail

Craft

Industry

Food industry

Logistics

Contract manufacturing

Mechanical and plant engineering

Medical technology

Injection moulding and plastics

AvERP. Tailor-made, yet standard.

The license-free ERP system for small and medium-sized enterprises.

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Support: +49 (0) 921 / 60 800 93-45

Office: +49 (0) 921 / 60 800 93-0

E-Mail: info@synerpy.com

Address

SYNERPY GmbH

Christian-Ritter-von-Langheinrich-Straße 7

95448 Bayreuth

SYNERPY GmbH

Chr.-Ritter-von-Langheinrich-Str. 7

95448 Bayreuth

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